Papua New Guinea Sterilizing-grade gas filter AIREPAC SP

Product Description

AIREPAC SP series sterilizing-grade gas filters are made of hydrophobic polyethersulfone (PES) membrane. They are specifically designed for single-use systems, delivering excellent performance in gas filtration and venting applications, especially in processes requiring irradiation sterilization. AIREPAC SP series is available in both disc and capsule formats, offering a full range of sizes and dimensions from small to large, flexibly meeting the needs of various application scenarios.

 

Product Features
  • Excellent hydrophobicity

  • Resistant to autoclaving and gamma irradiation

  • Reliable bacterial and particulate retention

  • High flux and low pressure drop

 

Typical Application
  • Single-use system application

  • Sterilization and filtration of compressed air, O2, N2, etc.

  • Air Breather Filter for Fermenters, Storage Tanks, and Dosing Tanks

International Standards & Regulatory Compliance

Feature-Tec Sterilizing-Grade Filter Certifications & Compliance

1、Core Function & Definition (Sterilizing-Grade Identity)

Standard

Description

ASTM F838

Validated to the internationally recognized "gold standard" for bacterial retention in sterilizing-grade filters

PDA TR No. 26

Establishes scientific correlation between integrity testing and bacterial retention performance

21 CFR 211.65

Compliant with FDA requirements for material safety of pharmaceutical manufacturing equipment

 

2、Biosafety & Patient Safety

Standard

Description

USP <88> / ISO 10993

Validated for biocompatibility per USP Class VI and ISO 10993 requirements

USP <85> / EP 2.6.14

Complies with bacterial endotoxin limits to support injectable product safety

ICH Q3D / USP <232>

Complies with elemental impurity control requirements

USP <788>

Complies with sub-visible particulate matter requirements for injectable quality

BPOG Protocol (2014)

Characterized per BPOG extractables protocol to support chemical compatibility assessment

 

3、Manufacturing Process & Batch Consistency

Standard

Description

ISO 11137 (VDmax)

Validated for gamma irradiation sterilization, achieving SAL 10⁻⁶ sterility assurance level

ICH Q1A (R2), Q1E

Validated through accelerated and long-term stability studies to support claimed shelf life

ISO 9001 / 13485

Certified to quality management systems, ensuring consistent product quality and full traceability

 

4、Process Operations & Performance

Standard

Description

USP <643> / <645>

Post-flush residuals comply with USP Water for Injection (WFI) quality requirements

ISTA 2A / ASTM F2096

Validated for packaging integrity to maintain sterile barrier during transportation

 

5、Regulatory & Supply Chain Compliance Statements

Standard

Description

21 CFR 177-182

Materials comply with FDA requirements for indirect food-contact materials

GMO (EC) / BSE/TSE / BPA

Supporting declarations available: Non-GMO, BSE/TSE-Free, BPA-Free (where applicable)

 

AIREPAC SP Series Filter Selection Guide

1. Filter Specifications and Filtration Area

  • Disc Filters: Available in 20 cm² and 180 cm² filtration areas.

  • Capsule Filters: Available in 2.5, 5, and 10 inch nominal sizes, corresponding to 0.073 m², 0.23 m², and 0.63 m² filtration areas respectively.

  • Pore Size: Standardized at 0.22 μm for all models.

 

2. Pressure Tolerance (Maximum differential pressure)

  • Forward Pressure: ≤ 2 bar at 20°C.

  • Backward Pressure: ≤ 1.2 bar at 20°C.

 

3. Sterilization and Irradiation Tolerance

  • Irradiation: Resistant to ≤ 50 kGy.

  • Electron beam irradiation: Cannot be sterilized.

 

4. Performance and Regulatory Compliance

  • Bacterial Interception: > 10^7 cfu / cm² (B.diminuta, ATCC 19146).

  • Component Material Toxicity: Meets USP <88> Biological Reactivity for Class VI.

  • Ingredient Material Toxicity: Meets USP <88> Class VI plastics reaction test standards.

  • Cleanliness: Complies with FDA 21 CFR 211.72 and 210.3(b)(5)(6) for fiberless shedding filters, and USP <788> for insoluble particulate levels in rinse solutions.

  • Bacterial Endotoxin: Aqueous extraction contains < 0.25 EU/mL, meeting USP <85> requirements.

 

5. Quality Assurance and Environment

  • Integrity: Each cartridge/filter passes 100% integrity testing before leaving the factory.

  • Production Environment: All products are manufactured in a 100,000 class clean room.

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