Life Science Filter

Protecting Life with Biosecurity Filtration

High Capacity Clarification Filters PolyCARE

  • Feature-Tec PolyCARE High Capacity Clarification Filters are recommerded for the pretreatment in the biopharmaceutical industry, such as clarification of fermentation broth, removal of cellular debris and DNA etc. It can minimize the difficulty of downstream purification.

     

    Advanced Bio-Pharma Filtration Solutions

    Enhance yield and ensure compliance with Feature-Tec’s precision-engineered filtration technologies.

    • Targeted Applications: mAb Production, Vaccine Processing, ADC Manufacturing, & Fermentation.

    • Core Technologies: Depth Filtration, Bioburden Reduction, & Automatic Integrity Testing.

    • Expert Services: Full Process Validation & Technical Support.

    International Standards & Regulatory Compliance

    Feature-Tec Sterilizing-Grade Filter Certifications & Compliance

    1、Core Function & Definition (Sterilizing-Grade Identity)

    Standard

    Description

    ASTM F838

    Validated to the internationally recognized "gold standard" for bacterial retention in sterilizing-grade filters

    PDA TR No. 26

    Establishes scientific correlation between integrity testing and bacterial retention performance

    21 CFR 211.65

    Compliant with FDA requirements for material safety of pharmaceutical manufacturing equipment

     

    2、Biosafety & Patient Safety

    Standard

    Description

    USP <88> / ISO 10993

    Validated for biocompatibility per USP Class VI and ISO 10993 requirements

    USP <85> / EP 2.6.14

    Complies with bacterial endotoxin limits to support injectable product safety

    ICH Q3D / USP <232>

    Complies with elemental impurity control requirements

    USP <788>

    Complies with sub-visible particulate matter requirements for injectable quality

    BPOG Protocol (2014)

    Characterized per BPOG extractables protocol to support chemical compatibility assessment

     

    3、Manufacturing Process & Batch Consistency

    Standard

    Description

    ISO 11137 (VDmax)

    Validated for gamma irradiation sterilization, achieving SAL 10⁻⁶ sterility assurance level

    ICH Q1A (R2), Q1E

    Validated through accelerated and long-term stability studies to support claimed shelf life

    ISO 9001 / 13485

    Certified to quality management systems, ensuring consistent product quality and full traceability

     

    4、Process Operations & Performance

    Standard

    Description

    USP <643> / <645>

    Post-flush residuals comply with USP Water for Injection (WFI) quality requirements

    ISTA 2A / ASTM F2096

    Validated for packaging integrity to maintain sterile barrier during transportation

     

    5、Regulatory & Supply Chain Compliance Statements

    Standard

    Description

    21 CFR 177-182

    Materials comply with FDA requirements for indirect food-contact materials

    GMO (EC) / BSE/TSE / BPA

    Supporting declarations available: Non-GMO, BSE/TSE-Free, BPA-Free (where applicable)

     

    Feature

    • Wide range of appliction in a variety of pore sizes

    • Compatible with organic solvents and water-soluble liquid

    • Acids and alklis resistance, PH 1-14

    • High dirt-holding capacity, not easily clogged

     

    Applications

    • Clarification and filtration for fermentation
    • Filtration of organic solvent by impurities removal and decarburization
    • Clarification and filtration of process water

     

    Dimensions

    PolyCARE Filter Series Compact Selection Table

    Parameter Disc Filters Capsule Filters Cartridge Filters
    Nominal Size (in) / S / 2.5" / 5" / 10" 2.5" / 5" / 10" / 20" / 30" (φ63/φ70)
    Filtration Area (m²) 3.5cm² / 20cm² S: 150cm²; 2.5": 0.056m²; 5": 0.18m²; 10": 0.48m² φ63: 2.5":0.10/5":0.20/10":0.38/20":0.76/30":1.14m²φ70: 2.5":0.15/5":0.30/10":0.51/20":1.02/30":1.53m²
    Pore Size 0.1μm, 0.22μm, 0.45μm, 0.65μm, 1.0μm, 3.0μm, 10μm, 25μm, 40μm, 70μm 0.1μm, 0.22μm, 0.45μm, 0.65μm, 1.0μm, 3.0μm, 10μm, 25μm, 40μm, 70μm 0.1μm, 0.22μm, 0.45μm, 0.65μm, 1.0μm, 3.0μm, 10μm, 25μm, 40μm, 70μm
    Materials of Construction PP support/end cap; PP/222/226 metal reinforcement adaptor; Silicon/Fluoroelastomer/EPDM/FEP+FKM seal; Adhesive-free hot-melt; PP filtration layer PP support/end cap; PP/222/226 metal reinforcement adaptor; Silicon/Fluoroelastomer/EPDM/FEP+FKM seal; Adhesive-free hot-melt; PP filtration layer PP support/end cap; PP/222/226 metal reinforcement adaptor; Silicon/Fluoroelastomer/EPDM/FEP+FKM seal; Adhesive-free hot-melt; PP filtration layer
    Max Forward ΔP 5bar (72.5psi) @20°C L/M: 5bar@20°C / 3bar@50°CS: 4bar@20°C / 2bar@50°C 5bar@20°C / 2bar@80°C
    Max Reverse ΔP 2bar (29psi) @20°C 2bar@20°C / 1.5bar@50°C 2bar (29psi) @20°C
    Component Material Toxicity Meets USP<88> Biological Reactivity for Class VI Meets USP<88> Biological Reactivity for Class VI Meets USP<88> Biological Reactivity for Class VI
    Bacterial Endotoxin Aqueous extraction <0.25 EU/mL (USP<85> compliant) Aqueous extraction <0.25 EU/mL (USP<85> compliant) Aqueous extraction <0.25 EU/mL (USP<85> compliant)
    Cleanness Complies with FDA 21 CFR 211.72/210.3(b)(5)(6) & USP<788> Complies with FDA 21 CFR 211.72/210.3(b)(5)(6) & USP<788> Complies with FDA 21 CFR 211.72/210.3(b)(5)(6) & USP<788>
    Ingredient Material Toxicity Meets USP<88> Class VI plastics reaction test standards Meets USP<88> Class VI plastics reaction test standards Meets USP<88> Class VI plastics reaction test standards
    Production Environment 100,000-class clean room 100,000-class clean room 100,000-class clean room
High Capacity Clarification Filters PolyCARE
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  • High Capacity Clarification Filters PolyCARE

Product Parameters

  • Filter Type

    dish filter

    capsule filter

    Cartridge filter

    Nominal Size (inches)

    φ50mm

    S

    2.5

    5

    10

    Specifications

    2.5

    5

    10

    20

    30

    Filtration area
    (M²)

    15cm ²

    150cm ²

    0.056

    0.18

    0.48

    D63
    D70

    0.10
    0.15

    0.20
    0.30

    0.38
    0.51

    0.76
    1.02

    1.14
    1.53

    filter pore size

    0.1 μm-0. 22μm/0.45μm/0. Sixty-five. 40 μm

     

    Structure material

    Support layer: Polypropylene (PP)
    Housing/End caps/Fins: Polypropylene (PP)
    Interface: Polypropylene (PP),222/226 with built-in stainless steel reinforcement option
    Sealing ring: silicone rubber/EPDM/fluorine rubber/fluorine rubber
    Hot melt technology: adhesive-free hot melt sealing
    Filter layer: Polypropylene (PP)

     

    Maximum operating differential pressure

     

    Forward

    2bar(29psi)@ 20 ℃

    L 、 M:5bar(72.5psi)@ 20℃
    3bar(43.5psi)@50℃

    5bar(72.5psi)@25℃
    2bar(29psi)@ 80 ℃

    S:

    4bar(58psi)@ 20 ℃
    2bar(29psi)@ 50°C

    Reverse

    2bar(29psi)@ 20 ℃

    2bar(29psi)@ 20 ℃
    1.5bar(22psi)@50℃

    2bar(29psi)@ 25 ℃

    biological safety

    The structural components of this filter element meet the current USP<88> Class VI plastic biosafety requirements

    endotoxin

    Endotoxin level <0.25 EU/mL in filter element flushing fluid tested by gel method meets USP<85> requirements

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