Life Science Filter

Protecting Life with Biosecurity Filtration

Sterilizing Filters AIVITAC SP

  • AIVITAC SP series filters are made of naturally hydrophobic polytetrafluoroethylene membrane (PTFE). They have excellent compatibility for gas sterilizing filtration.

     

    Advanced Bio-Pharma Filtration Solutions

    Enhance yield and ensure compliance with Feature-Tec’s precision-engineered filtration technologies.

    • Targeted Applications: mAb Production, Vaccine Processing, ADC Manufacturing, & Fermentation.

    • Core Technologies: Depth Filtration, Bioburden Reduction, & Automatic Integrity Testing.

    • Expert Services: Full Process Validation & Technical Support.

    International Standards & Regulatory Compliance

    Feature-Tec Sterilizing-Grade Filter Certifications & Compliance

    1、Core Function & Definition (Sterilizing-Grade Identity)

    Standard

    Description

    ASTM F838

    Validated to the internationally recognized "gold standard" for bacterial retention in sterilizing-grade filters

    PDA TR No. 26

    Establishes scientific correlation between integrity testing and bacterial retention performance

    21 CFR 211.65

    Compliant with FDA requirements for material safety of pharmaceutical manufacturing equipment

     

    2、Biosafety & Patient Safety

    Standard

    Description

    USP <88> / ISO 10993

    Validated for biocompatibility per USP Class VI and ISO 10993 requirements

    USP <85> / EP 2.6.14

    Complies with bacterial endotoxin limits to support injectable product safety

    ICH Q3D / USP <232>

    Complies with elemental impurity control requirements

    USP <788>

    Complies with sub-visible particulate matter requirements for injectable quality

    BPOG Protocol (2014)

    Characterized per BPOG extractables protocol to support chemical compatibility assessment

     

    3、Manufacturing Process & Batch Consistency

    Standard

    Description

    ISO 11137 (VDmax)

    Validated for gamma irradiation sterilization, achieving SAL 10⁻⁶ sterility assurance level

    ICH Q1A (R2), Q1E

    Validated through accelerated and long-term stability studies to support claimed shelf life

    ISO 9001 / 13485

    Certified to quality management systems, ensuring consistent product quality and full traceability

     

    4、Process Operations & Performance

    Standard

    Description

    USP <643> / <645>

    Post-flush residuals comply with USP Water for Injection (WFI) quality requirements

    ISTA 2A / ASTM F2096

    Validated for packaging integrity to maintain sterile barrier during transportation

     

    5、Regulatory & Supply Chain Compliance Statements

    Standard

    Description

    21 CFR 177-182

    Materials comply with FDA requirements for indirect food-contact materials

    GMO (EC) / BSE/TSE / BPA

    Supporting declarations available: Non-GMO, BSE/TSE-Free, BPA-Free (where applicable)

     

    Product Feature

    • Excellent hydrophobicity

    • Resistant to high temperature , high pressure

    • Withstand multiple sterilization cycles

    • Reliable retention of bacteria and particles

    • High flux and low pressure drop

     

    Applications

    • Air respirators for storage tanks / fermenters
    • Sterilization and filtration of compressed air, O2, N2, etc

     

    Dimensions
    Parameter Capsule Filters Cartridge Filters
    Nominal size (inches) S, 2.5, 5, 10 2.5, 5, 10, 20, 30
    Filtration Area (m²)

    S: 180 cm²

     

    2.5: 0.073 / 5: 0.23 / 10: 0.63

    Φ63: 0.12, 0.25, 0.50, 1.0, 1.50

     

    Φ70: 0.17, 0.35, 0.70, 1.40, 2.10

    Pore Size 0.22 μm 0.22 μm
    Materials of Construction

    Support Layer: PP; End Cap: PP; Adaptor: PP

     

    Sealing Ring: Silicon / Fluoroelastomer / EPDM / FEP+FKM

     

    Hot-Melt Technology: Adhesive free technology

     

    Membrane material: PTFE

    Support Layer: PP; End Cap: PP; Adaptor: PP

     

    Sealing Ring: Silicon / Fluoroelastomer / EPDM / FEP+FKM

     

    Hot-Melt Technology: Adhesive free technology

     

    Membrane material: PTFE

    Max. Forward Differential Pressure

    L, M: 5 bar (72.5 psi) @ 20°C / 3 bar (43.5 psi) @ 50°C

     

    S: 4 bar (58 psi) @ 20°C / 2 bar (29 psi) @ 50°C

    5 bar (72.5 psi) @ 20°C

     

    2 bar (29 psi) @ 80°C

    Max. Backward Differential Pressure

    2 bar (29 psi) @ 20°C

     

    1.5 bar (22 psi) @ 50°C

    2 bar (29 psi) @ 20°C
    Sterilization Autoclave: 134°C * 30 min * 25 times

    Autoclave: 134°C * 30 min * 100 times

     

    Online steam sterilization: 134°C * 30 min * 100 times (Δp ≤ 0.3 bar)

    Bacterial Interception > 10⁷ cfu / cm² B.diminuta (ATCC 19146) > 10⁷ cfu / cm² B.diminuta (ATCC 19146)
    Component Material Toxicity Component materials meet the criteria of the USP <88> Biological Reactivity for Class VI Component materials meet the criteria of the USP <88> Biological Reactivity for Class VI
    Cleanliness Comply with FDA 21 CFR 211.72 and 210.3(b)(5)(6) for fiberless shedding filters, and USP <788> for insoluble particulate levels in the rinse solution. Comply with FDA 21 CFR 211.72 and 210.3(b)(5)(6) for fiberless shedding filters, and USP <788> for insoluble particulate levels in the rinse solution.
    Ingredient Material Toxicity Component materials meet USP <88> Class VI plastics reaction test standards. Component materials meet USP <88> Class VI plastics reaction test standards.
    Bacterial Endotoxin Aqueous extraction contains < 0.25 EU/mL which meet USP <85> requirements Aqueous extraction contains < 0.25 EU/mL which meet USP <85> requirements
    Integrity Each filter passes 100% integrity testing before it leaves the factory. Each cartridge passes 100% integrity testing before it leaves the factory.
    Production Environment All produced in 100,000 class clean room All produced in 100,000 class clean room
Sterilizing Filters AIVITAC SP
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  • Sterilizing Filters AIVITAC SP

Product Parameters

  • Filter Type

    dish filter

    capsule filter

    Cartridge filter

    Nominal Size (inches)

    φ50mm

    S

    2.5

    5

    10

    Specifications

    2.5

    5

    10

    20

    30

    Filtration area
    (M²)

    15cm ²

    180cm2

    0.073

    0.23

    0.63

    D63
    D70

    0.12
    0.17

    0.23
    0.30

    0.45
    0.60

    0.90
    1.20

    1.35
    1.80

    filter pore size

    0.22μm

     

    Structure material

     

    Support layer: Polypropylene (PP)
    Housing/End caps/Fins: Polypropylene (PP)
    Interface: Polypropylene (PP),222/226 with built-in stainless steel reinforcement
    Sealing ring: silicone rubber/EPDM/fluorine rubber/fluorine rubber
    Hot melt technology: hot melt sealing without adhesive
    Membrane material: hydrophobic polytetrafluoroethylene (PTFE)

     

    Maximum operating differential pressure

     

    Forward

     

    2bar(29psi) @ 20 ℃

    L 、 M:5bar(72.5psi) @ 20℃

    3bar(43.5psi) @50℃

    5bar(72.5psi) @25℃
    2bar(29psi) @ 80 ℃

    S:4bar(58psi) @20℃

    2bar(29psi) @ 50 ℃

    Reverse

    2bar(29psi) @ 20 ℃

    2bar(29psi) @ 20 ℃
    1.5bar(22psi) @50℃

    2bar(29psi) @ 25 ℃

    Sterilization method

    Withstand high pressure steam sterilization

    High pressure steam sterilization: 134 ℃ * 30min * 25 times

    High pressure steam sterilization: 134 ℃ * 30min * 25 times
    Online steam sterilization: 134 ℃ * 30min * 25 times (△p≤ 0.3bar)

    bacterial interception

    >107Cfu/cm♭ B.diminuta (ATCC 19146)

    biological safety

    The structural components of this filter element meet the current USP<88> Class VI plastic biosafety requirements

    Cleanliness

    Meet the requirements of FDA21CFR211.72 and 210.3 (B)(5)(6) for non-fiber shedding filters, and the level of insoluble particles in the flushing fluid meets the requirements of USP<788>

    Toxicity of ingredients and materials

    Comply with USP<88> Response Test for Class V Plastics

    endotoxin

    The endotoxin level of the filter element flushing fluid tested by gel method <0.25EU/mL meets the requirements of USP<85>

    integrity

    100% of each cartridge/filter passed the integrity test before leaving the factory

    Production Environment

    All in one hundred thousand clean workshop production

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