Our cyclotube separator system is a compactly designed separation equipment with high separation capability. It is able to efficiently remove large amount of unwanted solid/liquid particle from the gas at a relatively low pressure. It also works effectively at high pressure or ultra-high pressure,and when the gas contain viscous wax or abrasive solid particles, at a low maintenance cost. For maintenance purpose,the collected solid/liquid particles is regularly blown off(instead of replacement of separation elements).
The gas which contains particulates enters the gas distribution chamber through the inlet of multi-cyclotube separator, and then into multiple cyclonic tubes. At this time, the centrifugal force in a single cyclonic tube allows heavy phase to separate from multiphase mixture and to collect on the inner wall of the cyclonic tube, and finally exhausted from the dump tank together with other separated phases in other cyclonic tubes. The purified gas then enters from the ascension tube into the shell collector, which leads to the outlet .
Design Features:
Targeting at improving common flaws in conventional multi-cyclotube separators design such as low efficiency, imprecise design of the gas inlet section; With great efforts and intensive research, our company ,has made improvements on the design of cyclotube separator in many aspects based on our accumulated professional knowledge and rich experience in the field of filtration/separation and natural gas production.
Compared with conventional multi-cyclotube separators, our highly-efficient cyclotube separator has the following features in structure design:
Special design of gas distribution:
The core of our cyclotube separator is an assembly of several cyclonic tubes. However, in a conventional design, single cyclonic tube design often contributes to phenomenon such as uneven gas distribution, which inturn affects the overall separation efficiency of the cyclotube separator.
Our answer to this problem is to annularly distribute the cyclonic tube. Optimal annular distribution of cyclotube on a ring allows the gas to enter from the middle part so that it is evenly distributed.
Optimization design of gas inlet section:
This is another important part of a cyclotube separator which is related to the primary separation of fuel that has yet to be burned out completely. It is used to prevent the dust collector from overload with liquid particles. Improper design of this part will lead to the entry of scattered droplets into the separator.
Our company has tackled this problem by using an American designed advanced inlet fluid director.
Cyclotube Separator Types
Single-stage separator:This separator design is most suitable to directly clean gas that does not contain large amount of liquid.
Two-stage separator:When treating gas that contains high liquid content, inlet stage or pollution collector is used: solid particles or larger droplets are screened out before reaching the assembled structure of cyclotube separator to prevent plugging or liquid floodings.
Multistage separator:When high separation efficiency is required, the separation efficiency can be improved by adding filter separation section so that the extremely tiny liquid sprayed leaked from the cyclonic tube can be collected and separated in the filter core through the filter separation section.
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